Discovery 5 Engine Rebuilds Engineered to Factory Standard

Specialist Ingenium and V6 engine rebuilds for the Land Rover Discovery 5, completed in-house at Grays, Essex — with supply, fit and warranty handled under one roof.

Discovery 5 Engine Rebuilds Engineered to Factory Standard
Land Rover Specialists
Supply & Fit Service
Nationwide Warranty Cover
Genuine & OEM Parts
Free Engine Diagnostics
Collection Available
Land Rover Specialists
Supply & Fit Service
Nationwide Warranty Cover
Genuine & OEM Parts
Free Engine Diagnostics
Collection Available

VERIFIED FEEDBACK

What Land Rover Discovery 5 Owners Say About Our Engine Work

Real reviews from Land Rover Discovery 5 owners whose engines we have rebuilt, repaired or replaced at our Grays workshop.

My D300 lost power on the A13 and two garages couldn't diagnose it. RR Engineworks found chain stretch within a day, rebuilt the engine and it now drives better than when I bought it.

J

James H.

Discovery 5 D300

Honest advice from the first phone call. They explained why a rebuild made more sense than a used engine, kept me updated with photos throughout, and delivered exactly on the quoted price.

S

Sarah M.

Discovery 5 SD4

After repeated DPF warnings and oil dilution, the team rebuilt my Ingenium diesel and sorted the underlying regeneration fault. Six months on and the car has been absolutely faultless. Highly recommended.

T

Tony R.

Discovery 5 2.0 Diesel

DETAIL OVERVIEW

What Engine Powers the Discovery 5?

The Land Rover Discovery 5 (L462) launched in 2017 with a completely new engineering philosophy. Its aluminium monocoque construction shed roughly 480kg compared with the outgoing model, which allowed Land Rover to fit smaller, more efficient engines — most notably the 2.0-litre Ingenium SD4 twin-turbo diesel producing 240PS.

Later models introduced the 3.0-litre Ingenium straight-six, badged D250 and D300, paired with mild-hybrid technology. These smooth, torque-rich units replaced the earlier TD6 and SDV6 V6 diesels. Petrol buyers were offered the Si4 and Si6, though diesel dominates the UK Discovery 5 market by a considerable margin.

Every one of these engines has distinct wear patterns, and rebuilding them correctly demands model-specific knowledge. Our technicians work on L462 powertrains daily, so we know precisely where each variant fails, why it fails, and how to rebuild it so the same fault never returns.

Land Rover Discovery 5 (L462) Engine Codes to Help You Find Your Vehicle

MakeModelEngine CodeActual CCPower KW / HPYear Range
Land RoverDiscovery 5204DTD (2.0 TD4)1999110 kW / 150 hp2017–presentGet Quote
Land RoverDiscovery 5204DTA (2.0 SD4)1999177 kW / 241 hp2017–presentGet Quote
Land RoverDiscovery 5306DT (3.0 SDV6)2993190 kW / 258 hp2017–presentGet Quote
Land RoverDiscovery 5306PS (3.0 Si6 Petrol)2995250 kW / 340 hp2017–presentGet Quote

Our Expertise

Complete Powertrain Care for Every Discovery 5

From full engine rebuilds to precision diagnostics, every L462 mechanical service is delivered in-house by Land Rover specialists.

Engine Rebuild

Engine Rebuild

Full strip-down, precision machining and reassembly of your Discovery 5 engine using new bearings, seals, chains and gaskets throughout.

Engine Replacement

Engine Replacement

Fully reconditioned L462 engines supplied and fitted with warranty — a fast, cost-effective route back to the road after catastrophic failure.

Engine Diagnostics

Engine Diagnostics

Dealer-level diagnostic equipment pinpoints the true cause of warning lights, power loss and unusual noises before any work begins.

Timing Chain Replacement

Timing Chain Replacement

Early intervention on stretched Ingenium timing chains prevents valve damage and protects your engine from complete, unrepairable failure.

Head Gasket Replacement

Head Gasket Replacement

Pressure testing, head skimming and genuine gasket sets restore compression and stop coolant loss on all Discovery 5 variants.

Turbo Replacement

Turbo Replacement

New and remanufactured turbochargers fitted with fresh oil feed lines to eliminate lag, smoke and boost-related limp mode.

Timing Belt Replacement

Timing Belt Replacement

Where applicable, ancillary and wet belt systems are renewed on schedule with genuine components to safeguard long-term reliability.

Engine Swap

Engine Swap

Complete engine swap service covering removal, installation, coding and calibration — ideal for upgrades or insurance-approved repairs.

Gearbox Replacement

Gearbox Replacement

ZF automatic gearbox supply, replacement and software adaptation, resolving harsh shifts, slipping and transmission fault warnings.

DPF Replacement

DPF Replacement

New diesel particulate filters fitted alongside forced regeneration and sensor renewal to permanently clear persistent DPF warnings.

Clutch Replacement

Clutch Replacement

Complete clutch and flywheel kits fitted to manual conversions and commercial variants, restoring smooth, judder-free drive take-up.

Major Service

Major Service

Comprehensive servicing to full Land Rover schedule, protecting your warranty and keeping your rebuilt engine in peak condition.

engine
DISCOVERY 5 EXPERTS

WHY INGENIUM DIESELS IN THE DISCOVERY 5 DEVELOP SERIOUS PROBLEMS

The Discovery 5's Ingenium diesel is an advanced engine, but it carries well-documented weaknesses. The most damaging is oil dilution caused by interrupted DPF regeneration — unburnt diesel washes past the piston rings into the sump, thinning the oil and starving bearings and the timing chain of protection. Short journeys around town accelerate this dramatically.

Compounding this, early 2.0 SD4 units suffer timing chain stretch, while turbochargers fail when contaminated oil degrades their bearings. The D300 straight-six is stronger, yet it shares the same regeneration-driven dilution risk. We don't just rebuild these engines — we correct the root causes, so your investment is properly protected.

THE RR ENGINEWORKS REBUILD PROCESS

Every rebuild starts with full diagnostics and a borescope inspection, so you receive an honest assessment before committing to anything. Once approved, your engine is removed, completely stripped, and every component is measured against Land Rover tolerances. Blocks are machined, cranks are polished, and heads are pressure tested in-house.

Reassembly uses genuine or OEM-grade parts throughout: new chains, tensioners, bearings, injectors where required, and a complete gasket set. The rebuilt engine is refitted, coded, and road tested extensively before handover. You receive a documented build record, photographic evidence of the work, and warranty cover for total peace of mind.

engine
REBUILD PROCESS

COMMON ENGINE QUESTIONS

Straight Answers, No Jargon

Later Ingenium engines are noticeably improved, but early 2.0 SD4 units are prone to timing chain and oil dilution issues. With proactive maintenance and correct oil changes, a properly rebuilt Ingenium can be genuinely dependable.

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VISIT OUR WORKSHOP

One workshop, easy to reach from the A13, M25, and Dartford Crossing.

RR Engine Works

Specialist Garage

Unit 1 Hedley Ave, Grays, Essex RM20 4EL

Opening Hours

Monday – Friday: 9:00 AM – 6:00 PM

Saturday: 7:00 AM – 2:00 PM

Sunday: Closed

Contact Details

[email protected]
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