Discovery 2 Td5 And V8 Engines, Rebuilt Right

Head gasket failure, tired Td5 or worn V8 — our Essex workshop restores Discovery 2 engines to full health with genuine parts and a written warranty.

Discovery 2 Td5 And V8 Engines, Rebuilt Right
Td5 Injection Specialists
Head Gasket Experts
Enthusiast-Owned Workshop
Genuine Parts Only
Collection Across Britain
Guaranteed Workmanship
Td5 Injection Specialists
Head Gasket Experts
Enthusiast-Owned Workshop
Genuine Parts Only
Collection Across Britain
Guaranteed Workmanship

VERIFIED FEEDBACK

What Land Rover Discovery 2 Owners Say About Our Engine Work

Real reviews from Land Rover Discovery 2 owners whose engines we have rebuilt, repaired or replaced at our Grays workshop.

Mayonnaise under the oil cap and coolant loss — classic head gasket signs. They confirmed it, skimmed the head, rebuilt the top end and my Td5 runs sweeter than it has in years.

R

Richard B.

Discovery 2 Td5

My V8 was overheating and losing coolant with no visible leak. They found the slipped liner, rebuilt the engine with proper liners fitted, and it's been faultless through two summers since.

K

Karen L.

Discovery 2 V8

Sent my tired Td5 to them as a bare engine from Yorkshire. Came back rebuilt, tested and crated with photos of the whole process. Fantastic communication throughout, genuinely knowledgeable people.

S

Steve M.

Td5 bare engine rebuild

DETAIL OVERVIEW

The Last Old-School Land Rover

The Discovery 2 marked a turning point: the electronically injected Td5 diesel paired with rugged, body-on-frame engineering. These vehicles now sit firmly in modern-classic territory, and owners keep them because nothing since drives quite the same. Our Grays workshop specialises in keeping Td5 and 4.0 V8 engines healthy for the long haul.

Head gasket failure is the Discovery 2's most notorious weakness, on both engines. On the Td5 it often stems from head porosity or a dropped liner seal; on the V8, from the block's slipped-liner tendency. We diagnose the true cause with pressure and combustion-gas testing before quoting, because fitting a gasket over an unresolved fault wastes your money.

When rebuild time comes, we do it once and do it thoroughly. Heads are crack-tested and skimmed, injector seals renewed, oil pump bolts secured — the known Td5 failure point — and every engine is run and leak-checked before handover. That's why enthusiast owners across the UK trust us with their Discovery 2.

Land Rover Discovery 2 Engine Codes to Help You Find Your Vehicle

MakeModelEngine CodeActual CCPower KW / HPYear Range
Land RoverDiscovery 210P (TD5)2495100 kW / 136 hp1998–2001Get Quote
Land RoverDiscovery 215P / 16P (TD5)2495100 kW / 136 hp2001–2004Get Quote
Land RoverDiscovery 235D (4.0 V8)3950136 kW / 185 hp1998–2004Get Quote
Land RoverDiscovery 24.6 V8 Petrol4552162 kW / 220 hp1999–2004Get Quote

Discovery 2 Care

Everything Your D2 Needs, One Workshop

Twelve specialist services covering the complete Discovery 2 drivetrain, delivered from our fully equipped Grays facility by technicians who own these vehicles themselves.

Engine Rebuild

Engine Rebuild

Your original Td5 or V8 stripped, measured, machined and reassembled to factory specification, with every known weak point corrected during the build.

Engine Replacement

Engine Replacement

Warranted reconditioned Td5 and V8 exchange engines in stock, fitted in-house or crated and shipped to your own garage anywhere in Britain.

Engine Diagnostics

Engine Diagnostics

Nanocom-level electronic diagnosis reads Td5 injection data precisely, separating sensor gremlins from genuine mechanical wear before you commit to major work.

Timing Chain Replacement

Timing Chain Replacement

V8 timing chains, sprockets and tensioners renewed to eliminate rattle and retarded timing, restoring smooth idle and proper throttle response.

Head Gasket Replacement

Head Gasket Replacement

The definitive Discovery 2 repair — pressure-tested, crack-checked and skimmed heads with multi-layer gaskets, fixing the cause rather than masking symptoms.

Turbo Replacement

Turbo Replacement

Correct GT2052 turbochargers for the Td5 supplied and fitted with cleaned feed pipes, protecting the new unit from residual oil contamination.

Timing Belt Replacement

Timing Belt Replacement

No belt on your Td5 or V8 — but we renew the ancillary drive system, tensioners and pulleys these engines do rely on.

Engine Swap

Engine Swap

Thoughtful upgrades handled end to end, from V8-to-Td5 economy conversions to fitting stronger reconditioned units into cherished high-mileage vehicles.

Gearbox Replacement

Gearbox Replacement

Reconditioned R380 manual and ZF automatic gearboxes fitted with fresh fluids and mounts, matched properly to your engine and transfer box.

DPF Replacement

DPF Replacement

The Discovery 2 predates particulate filters, so instead we service its actual emissions hardware — EGR valves, catalysts and breather systems.

Clutch Replacement

Clutch Replacement

Heavy-duty clutch kits with new dual-mass or solid flywheel options, ideal for Discovery 2s that tow, green-lane or work hard.

Major Service

Major Service

Complete scheduled servicing with correct 5W-40 oils, genuine filters and the injector seal checks every Td5 deserves at each interval.

engine
DISCOVERY 2 EXPERTS

WHY THE TD5 REWARDS A PROPER REBUILD

The five-cylinder Td5 was Land Rover's first electronically managed diesel, and it remains one of their best. Strong, characterful and hugely tuneable, it will exceed 300,000 miles when its known weaknesses are addressed. Our rebuilds correct all of them: head condition, injector seals, wiring harness oil migration and the infamous oil pump bolt.

We rebuild Td5 engines for customers nationwide, many arriving as bare engines by courier. Each one is stripped to the last bolt, cleaned, measured and photographed, then rebuilt with genuine pistons, bearings and gaskets. You receive a documented, run-tested engine with warranty — effectively a new Td5 at a fraction of the cost.

CURING THE DISCOVERY 2 HEAD GASKET PROBLEM FOR GOOD

Ask any owners' forum about the Discovery 2 and head gaskets dominate the conversation. White exhaust smoke, unexplained coolant loss, oil emulsification and pressurised header tanks are the classic warning signs. Ignore them and a repairable fault becomes a warped head, a cracked block, or complete engine failure within a few hundred miles.

Our approach is diagnostic first: combustion gas testing confirms the failure, then the head comes off for crack detection and precision skimming. On V8s we check liner position before reassembly, because a gasket alone won't fix a shifted liner. The result is a repair that lasts, not one that returns next winter.

engine
HEAD GASKET SPECIALISTS

COMMON ENGINE QUESTIONS

Straight Answers, No Jargon

Every Discovery 2 built between 1998 and 2004 uses either the 2.5-litre five-cylinder Td5 turbodiesel or the 4.0-litre Thor-specification Rover V8 petrol. Both respond superbly to professional rebuilding.

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VISIT OUR WORKSHOP

One workshop, easy to reach from the A13, M25, and Dartford Crossing.

RR Engine Works

Specialist Garage

Unit 1 Hedley Ave, Grays, Essex RM20 4EL

Opening Hours

Monday – Friday: 9:00 AM – 6:00 PM

Saturday: 7:00 AM – 2:00 PM

Sunday: Closed

Contact Details

[email protected]
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